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沸石转轮在RTO体系中的操纵
来历://www.hbsgqt.com/ 宣布时候:2024-08-05

沸石转轮共包含三东北部:吸收区、脱附区及散热区。低质量浓度轻风量的烟粉尘它是经过了程序沸石吸收区时,VOCs被吸收在蜂窝沸石中,被生态破坏后的气味孤立至锅炉烟管;因此,已吸收VOCs的蜂窝沸石改变至脱附区,支配较低温度加温暖湿气流将吸收在蜂窝沸石中的VOCs制造,而为将其超出web后台的RTO标准体系停此灭掉代理后孤立至锅炉烟管;较早,再将常温下烟粉尘它是经过了程序散热区将刚被加温的转轮停此散热。

The zeolite wheel is divided into three zones: adsorption zone, desorption zone, and cooling zone. When low concentration and high air volume exhaust gases pass through the zeolite adsorption zone, VOCs are adsorbed in the honeycomb zeolite, and the purified gas is discharged into the chimney; At this point, the honeycomb zeolite that has adsorbed VOCs rotates to the desorption zone, and the VOCs adsorbed in the honeycomb zeolite are blown out using high-temperature heating airflow. Then, they are sent to the RTO system at the rear for incineration treatment and discharged into the chimney; Finally, the ambient temperature exhaust gas is passed through the cooling zone to cool the newly heated rotor.

2、沸石转轮的制成

2. Composition of Zeolite Wheel

2.1沸石份子筛:沸石份子筛有的是种铝硅酸金属材质盐的多细孔过滤晶状体,由硅氧二侧体和铝氧二侧体沿途前进行程协手氧原子结构相互毗连构造骨架布置,其表层为粉状骨架,外接为多细孔过滤的筛状机构。外接孔穴内有孔道相互毗连,其粒径不异,编造很是均一,份子筛如果根据其外接孔穴的谦冲,可对份子已停筛选性物理吸咐。沸石份子筛都具有非常大的的比表层积(300~1000㎡/g),外接孔穴有壮观的库仑场和旋光性,是以,对物理吸咐质份子的物理吸咐才华强烈,远逾越其它实例的物理吸咐剂,即使在较高的温和较低的物理吸咐质分压(或渗透压)下,仍有很高的物理吸咐数量,有的是种高器能的分手后物理吸咐文件。

2.1 Zeolite Molecular Sieve: Zeolite molecular sieve is a microporous crystal of aluminum silicate metal salt, which is composed of silicon oxygen tetrahedra and aluminum oxygen tetrahedra connected by shared oxygen atoms to form a skeleton structure. Its surface is a solid skeleton, and its interior is a microporous sieve like structure. There are interconnected pores between the internal pores, with the same pore size and uniform distribution. Molecular sieves can selectively adsorb molecules based on the size of their internal pores. Zeolite molecular sieve has a large specific surface area (300-1000 ㎡/g) and strong Coulomb field and polarity in its internal pores. Therefore, it has a strong adsorption capacity for adsorbate molecules, far exceeding other types of adsorbents. Even at higher temperatures and lower adsorbate partial pressures (or concentrations), it still has high adsorption capacity and is a high-performance separation adsorbent material.

2.2、转轮:沸石转轮掺水体系建设的关头零部件是离心分离轮(转轮),转轮由疏水溶性沸石离心分离媒介与51漫画陶瓷合成纤维激光加工成漪涟状膜片,再卷制分为蜂巢状的圆罐形知识体系战略设计,此中部装配用转动轴承型号。转轮的机械化战略设计上,可装耐VOCs冲刷、耐超高温的基本资料作成的有机废气气体封闭垫,将转轮撇清成5个的地区:离心分离处治区、恢复脱附区、散热区。

2.2. Wheel: The key component of the zeolite wheel concentration system is the adsorption wheel (wheel). The wheel is made of hydrophobic zeolite adsorption medium and ceramic fibers processed into a corrugated membrane, which is then rolled into a honeycomb shaped cylindrical frame structure, with a rotating bearing installed in the middle. On the mechanical structure of the impeller, a gas sealing gasket made of VOCs corrosion-resistant and high-temperature resistant materials is installed to isolate the impeller into three areas: adsorption treatment area, regeneration desorption area, and cooling area.

2.3、全套多少钱的设备首要任务由接下来部分区域包括:有机废气治理滤出器、沸石转轮、排气阀排风机、RTO变暗安全指标体系、热对换器、主動规范安全指标体系。

2.3. The complete set of equipment mainly consists of the following parts: exhaust gas filter, zeolite wheel, exhaust fan, RTO incineration system, heat exchanger, and automatic control system.

3、沸石转轮的运作理论

3. The operating principle of zeolite wheel

降解后的大客流量的低质量浓度高分子排放标准物被送入转轮降解区,转轮可都按照排放标准物救治量,以1~6转/分钟的传输速率廷续比较慢扭折。排放标准物中具有刺激性的VOCs扣留留降解在转轮上的沸石份子筛外表,影响后的好气氛则间接地排放标准至臭氧层。转轮廷续扭折降解VOCs,很快动向降解趋于稳定,当转轮扭折进人至脱附区时,脱附轴流风扇展现给200℃摆弄的恒温热气氛,将降解在转轮上的的VOCs脱附并干掉。脱附后的转轮进人水闭式冷却塔区,经水闭式冷却塔气氛吹扫,规复至普通,沸石转轮然后规复降解功能,在此扭折至降解区,从头到尾起头下每轮的主线任务。

The filtered high flow low concentration organic waste gas is sent to the rotary adsorption zone, and the rotary can rotate slowly at a speed of 1-6 revolutions per hour according to the amount of waste gas treatment. The VOCs contained in the exhaust gas are intercepted and adsorbed inside the zeolite molecular sieve on the impeller, and the purified clean air is directly discharged into the atmosphere. The rotating wheel continues to adsorb VOCs, gradually approaching adsorption saturation. When the rotating wheel enters the desorption zone, the desorption fan provides high-temperature hot air at around 200 ℃ to desorb and take away the VOCs adsorbed on the rotating wheel. After detachment, the zeolite wheel enters the cooling zone and is blown by cooling air to return to room temperature. The zeolite wheel then recovers its adsorption capacity and rotates again to the adsorption zone to start the next round of work.

转轮吸附性的VOCs经脱附后,随脱附热良好环境输送给RTO终止污染破坏处里。而是的废气摆放中的VOCs被摇匀溶解了5~20倍,是以,应该要终究会处里的有机的废气摆放兼备了浓硫酸氧化还原电位高、新风速小、溫度高的特点,这样便能都按照新风速谦冲、废气浓硫酸氧化还原电位谦冲来构想公平的摇匀溶解如果初始化失败的转轮、RTO 谦冲。RTO熄火发生了的每局部风能可于转轮脱附良好环境的微波加热;好的开头摆放的高低温氮氧化物可终止余热收受移交,进那步达到能效、低能耗。

The VOCs adsorbed by the impeller are desorbed and sent to RTO for purification treatment along with the desorbed hot air. Due to the concentration of VOCs in the exhaust gas by 5-20 times, the organic exhaust gas that needs to be treated has the characteristics of high concentration, low air volume, and high temperature. Therefore, a reasonable concentration ratio and corresponding wheel and RTO size can be designed based on the air volume and gas concentration. Part of the thermal energy generated by RTO incineration can be used to heat the desorbed air from the rotor; The high-temperature flue gas emitted from the end can be used for waste heat recovery, further achieving energy conservation and environmental protection.

4、沸石转轮机器设备的代表性

4. Characteristics of zeolite rotary equipment

1.吸出、脱附效益高。

1. High adsorption and desorption efficiency.

2.沸石转轮降解VOCs所会发生的压降非常低,可大大大大严控电缆能效比。

2. The pressure drop generated by zeolite rotary adsorption of VOCs is extremely low, which can greatly reduce electricity consumption.

3.使从来高风口尺寸、低含量的VOCs尾气排放,转化成低风口尺寸、高含量的尾气排放,调制4的倍数做到5-30倍,能大大少后处里仪器的型号,运行业务费用更低。

3. Convert the originally high air volume and low concentration VOCs waste gas into low air volume and high concentration waste gas, with a concentration factor of 5-30 times, greatly reducing the specifications of post-treatment equipment and lowering operating costs.

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4.全体员工体系建设宽容模组化思路,体现了了比较小的空间区域都要,且实现供给充足了连续性及无人问津化的控住行驶。

4. The overall system adopts modular design, with minimal space requirements and providing continuous and unmanned control modes.

5.制度被动化控制,单键开始,操控简洁,并可搭配组合人机对战介面监控视频关键操控统计数据。

5. System automation control, single key start, easy operation, and can be paired with a human-machine interface to monitor important operational data.

5、沸石转轮处治资源重视事变

5. Precautions for zeolite wheel processing materials

那气体吸附就可以没办法强的沸石转轮,有不处治不能的烟粉尘呢?谜底是终将的。

Is there any exhaust gas that cannot be treated by the zeolite wheel with such strong adsorption capacity? The answer is affirmative.

对沸石转轮来分析,一下易缩聚或溶点超过260℃的大份子运输就是经营加入的。例如:含酸性固体和含碱固体待会腐蚀转轮;煤尘、漆雾、树脂胶类、缩聚物类待会梗塞转轮;溶点不小于220℃的三乙酸乙酯胺、苯甲醇等几乎不可能脱附;另有一下难吸附性或难脱附的固体也执政之基上就是让进转轮的。而对有大于成分表的VOCs,普普通通会在沸石转轮前边凸显之后处治装配工来停下正式分手。

For zeolite rotors, some large molecular substances that are prone to polymerization or have a boiling point higher than 260 ℃ are not allowed to enter. For example, acidic gases and alkaline gases can corrode the impeller; Dust, paint mist, resin, polymer, etc. can clog the wheel; Triethanolamine and benzyl alcohol with boiling points greater than 220 ℃ are almost unable to desorb; Some gases that are difficult to adsorb or desorb are basically not allowed to enter the impeller. For VOCs with the above components, a pre-treatment device is generally added at the front end of the zeolite wheel for separation.

6、沸石转轮的选取

6. Selection of Zeolite Wheel

近日展览的填报志愿系统传统文化国际企业产品品牌有日的霓佳斯、东部技研、东瀛纺,瑞典的蒙特等,世界各国的自强国际企业产品品牌这5年孩子成长攻速,现阶段的沸石转轮成型。及系统学手艺度与外洋的差异性也在慢慢慢少,近日市面你们自强国际企业产品品牌的使用也更加多。那么你们在挑转轮时要要强调哪几个呢?

At present, traditional imported brands in China include Japan's Nijia Si, Western Technology Research Institute, Toyo Textile, Sweden's Monte, etc. China's independent brands have developed rapidly in recent years, and the gap between the existing zeolite wheel forming and equipment technology level and foreign countries is gradually narrowing. Currently, the application of our independent brands in the market is also increasing. So what should we pay attention to when choosing a wheel?

沸石所含率:望文生义,对沸石转轮讲讲,沸石的所含率越高其树脂吸附物上请求权也越大;

Zeolite content: As the name suggests, for zeolite rotors, the higher the zeolite content, the greater the adsorption efficiency;

疏水溶性:沸石原猜中的Si/AL的参考值越大,其疏水溶性越强;

Hydrophobicity: The higher the Si/AL ratio in zeolite raw materials, the stronger their hydrophobicity;

VOCs带来原料:转轮市场出清协会是以小业主市场出清的VOCs带来原料为止阐发,关键在于选定相当于的沸石和转轮材质,是以在市场出清VOCs的原料时不会瞻前顾后;

VOCs composition: The wheel supplier will analyze the VOCs composition provided by the owner and select the corresponding zeolite and wheel model, so the VOCs composition cannot be provided carelessly;

脱附打球待定:沸石转轮的代理能力并不能只看离心分离打球待定,脱附打球待定也是特别关键的,当脱附打球待定达不出明确提出时,长此所报会反曾经导致沸石的离心分离打球待定因此导致沸石的应用使用寿命。

Desorption efficiency: The processing capacity of zeolite wheels cannot be solely judged by adsorption efficiency. Desorption efficiency is also crucial. When desorption efficiency does not meet the requirements, it will gradually affect the adsorption efficiency of zeolite and thus affect its service life.

沸石转轮划分为筒式转轮和盘式转轮,能够通过外理新风量、VOCS化学成分的材料的反差挑好适的转轮。

Zeolite wheels are divided into cylindrical wheels and disc wheels, and suitable wheels can be selected according to the different processing air volume and VOCS composition.

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This article is a friendly contribution from RTO waste gas treatment equipment. For more related knowledge, please click: //www.hbsgqt.com Sincere attitude. We provide you with comprehensive services. We will gradually contribute more relevant knowledge to everyone. Please stay tuned

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