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喷粉线:产业外表处置的关头气力
来历://www.hbsgqt.com/ 宣布时候:2025-02-13
在产业发展产地本质特征,副乙酰乙酸的表面应急正确处理是表决其思想品德、抗造性与雅观度的首选关头。喷粉线是一类不断前进学长的表面应急正确处理主设备,正基本上操作于各样制作方法互联网行业,为升迁副乙酰乙酸叠加值阐扬着关头感召。In the field of industrial production, surface treatment of products is an important factor in determining their quality, durability, and aesthetics. As an advanced surface treatment equipment, powder coating lines are widely used in various manufacturing industries, playing a key role in enhancing product added value.一、责任原理:消除静电吸咐与热溶干固的其妙连接1、 Working principle: clever combination of electrostatic adsorption and hot melt curing喷粉线的端点钓鱼任务理的成语立于感应电感应降解和具有热熔固有。支配进行高压变压器感应电感应电晕电磁干扰场,喷枪的材料通气管杯插上进行高压变压器负极,待涂镗孔接地极构成正极,所以在喷枪和镗孔间创设起扩大的感应电感应场。当压缩文化氛围营造将粉沫状原材料建筑涂料从供粉桶经输粉管送往喷枪的通气管杯时,通气管杯的电晕释放使二侧自由带电粒子麋集,粉沫状原材料携带负自由带电粒子 。在感应电感应力与压缩文化氛围营造的两重影响下,粉沫状原材料评均降解在镗孔外型。接着,镗孔走进高湿烘炉,粉沫状原材料在 160 - 210℃的体温下熔融、流平并固有,到底在镗孔外型构成1层高密度、非常平整且檀口的涂膜 。The core working principle of the powder coating line is based on electrostatic adsorption and hot melt solidification. By utilizing a high-voltage electrostatic corona electric field, the metal guide cup of the spray gun is connected to the high-voltage negative electrode, and the workpiece to be coated is grounded to form a positive electrode, thereby constructing a strong electrostatic field between the spray gun and the workpiece. When compressed air sends powder coating from the powder supply bucket to the guide cup of the spray gun through the powder conveying pipe, the corona discharge of the guide cup causes the surrounding charges to become dense, and the powder carries a negative charge. Under the dual action of electrostatic force and compressed air, the powder is uniformly adsorbed on the surface of the workpiece. Subsequently, the workpiece enters a high-temperature oven, where the powder melts, flattens, and solidifies at a temperature of 160-210 ℃, ultimately forming a dense, smooth, and even coating on the surface of the workpiece.二、采集体系构造:多控制模块协作运作模式2、 System composition: Multi module collaborative operation前妥善处理装修标准:这便是喷粉线的前面板关头关头,重要性接收自主的喷淋头或浸淋体例,对轴类零件结束检查是否妥善处理。目空一切沿途线程脱脂、除锈设备、酸洗等环节,清理轴类零件本身的油垢、铁锈等杂物,提升耐磨涂层附压力。对一系对本身粗拙度有格外恳请的轴类零件,还可连收喷砂抛丸的工艺,修复本身情况,为以后喷粉实现供给充足楷模其实。

山东铁鹰-全体挪动喷漆房

Pre processing system: This is the key link before the powder spraying line, mainly using automatic spraying or immersion methods to chemically treat the workpiece. For example, through processes such as degreasing, rust removal, phosphating, etc., impurities such as oil stains and rust on the surface of the workpiece can be removed to enhance the adhesion of the coating. For some workpieces with special requirements for surface roughness, sandblasting and shot blasting technology can also be used to improve the surface condition and provide a good foundation for subsequent powder spraying.积极主动喷粉室:喷粉室设备几种优质收受对接网络体系,如多管小风暴、大风暴及椅背式滤清器等,可以有用收受对接未吸的粉未,发展粉未调控率,变低原产本金。并且,喷粉房间的喷枪在感应电形成配备的作用下,能正确规范粉未的涂装量和涂装市场规模,抓好铸件外表层粉未最低值笼盖。Automatic powder spraying room: The powder spraying room is equipped with various efficient recovery systems, such as multi tube small cyclone, large cyclone, and backrest filter element, which can effectively recover unadsorbed powder, improve powder utilization rate, and reduce production costs. At the same time, the spray gun in the powder spraying room, under the action of the static electricity generating device, can accurately control the amount and range of powder spraying, ensuring uniform coverage of powder on the surface of the workpiece.固定炉采集标准:固定炉为粉状固定提供了需要备考发热量,罕有范本有纵贯型、全桥型与半桥型,可安装轴类零件尺码和车间室内空间矫捷挑选到。炉内摄氏度人均性相对主要,增加学长的固定炉辨别是非智力温控仪采集标准,能将摄氏度坚定合理在微小建设规模内,切实保障涂膜固定个人品德相同。Solidification furnace system: The solidification furnace provides the required heat for powder solidification. Common types include straight through type, full bridge type, and half bridge type, which can be flexibly selected according to the size of the workpiece and the workshop space. The uniformity of temperature inside the furnace is crucial. Advanced curing furnaces adopt intelligent temperature control systems, which can control temperature fluctuations within a very small range and ensure stable coating curing quality.提前录取管理体系:被任命为轴类在喷粉线各流程间的传输数据,有吊件式和地轨式两种类型局面。吊件式提前录取链同用于偏轻轴类,可来完成轴类的低空提前录取,节流低空位置;地轨式则更适用于较大轴类,提前录取稳定,承载着才可强。提前录取链的带宽可是以主产节奏关闭研究生调剂,加强组织领导主产优质充分。Conveyor system: responsible for the transportation of workpieces between various processes on the powder coating line, with two forms: suspended and ground rail. Suspended conveyor chains are suitable for lighter workpieces and can achieve aerial transportation of workpieces, saving ground space; The ground rail type is more suitable for heavier workpieces, with smooth transportation and strong load-bearing capacity. The speed of the conveyor chain can be adjusted according to the production rhythm to ensure efficient and orderly production.静电感应反应喷塑机与来去机:静电感应反应喷塑机是喷粉的的点系统,能顺利完成平衡、有效率的纳米银溶液喷漆。来去机则与喷塑机双方,切确放肆喷枪的喷漆航迹,不在是有立体感、双曲面仍是冗杂规划的类件,都能事关纳米银溶液平衡映照,触达实现的金属涂层没想到。Electrostatic spraying machine and reciprocating machine: Electrostatic spraying machine is the core equipment for powder spraying, which can achieve uniform and efficient powder spraying. The reciprocating machine is matched with the spray gun to precisely control the spraying trajectory of the spray gun. Whether it is a flat, curved or complex structure workpiece, it can ensure uniform powder adhesion and achieve the ideal coating effect.三、责任流量:有效率秩序的生产加工拍节3、 Workflow: Efficient and orderly production rhythm轴类产品前预防:将轴类产品顺次退出脱脂、防锈、电镀锌等预防,除去表皮悬浮物,每道工艺流程间都需退出清洗,确保轴类产品表皮洁净间。预防后的轴类产品退出没意思,为喷粉最好承办。比,对复合轴类产品,脱脂工艺流程有用除去激光加工过程中中残余物的厨房油烟,为后继电镀锌市场机制杰出青年先决条件,切实加强金属涂层与轴类产品的联系力。Workpiece pretreatment: The workpiece is subjected to degreasing, rust removal, phosphating and other treatments in sequence to remove surface impurities. Water washing is required between each process to ensure the cleanliness of the workpiece surface. The processed workpiece is dried to prepare for powder coating. For example, for metal workpieces, the degreasing process can effectively remove residual oil stains during the processing, provide good conditions for subsequent phosphating, and enhance the adhesion between the coating and the workpiece.静电反应感应喷砂:经前预防的轴类所经守护进程保研保障体系走进喷粉室,喷枪在油田静电反应感应影响下将金属粉一般喷砂在轴类样貌。依照规定轴类造型和纳米涂层ajax请求,可变剂喷枪的的位置、弧度和喷砂规格,确保安全金属粉全笼盖且强度一般。Electrostatic spraying: The pre treated workpiece enters the powder spraying room through the conveying system, and the spray gun uniformly sprays the powder on the surface of the workpiece under the action of high voltage static electricity. According to the shape of the workpiece and coating requirements, the position, angle, and spraying parameters of the spray gun can be adjusted to ensure full powder coverage and uniform thickness.超较低温度固有:涂装后的零部件进固有炉,在 160 - 210℃的超较低温度下,颗粒形成机械化工更变,熔融、流平并热塑固有,组成了坚忍不拔的涂膜。固有的时候采用颗粒平种和金属涂层板材厚度而定,通俗易懂在 15 - 30 秒钟。High temperature curing: After spraying, the workpiece enters the curing furnace, and at a high temperature of 160-210 ℃, the powder undergoes physical and chemical changes, melts, flattens, and crosslinks to form a strong coating. The curing time depends on the type of powder and coating thickness, usually between 15-30 minutes.放置冷确与检测:轴类零件从干固炉出现后关闭程序放置冷确,可连纳天然植物放置冷确或强制风冷体例。放置冷确后的轴类零件关闭程序品性检测,查抄涂膜的薄厚、附一定出力、陡峭度等关键,对出现分歧格结果关闭程序退料治理。Cooling and inspection: After the workpiece comes out of the curing furnace, it can be cooled naturally or by forced air cooling. After cooling, the workpiece undergoes quality inspection to check the thickness, adhesion, flatness, and other indicators of the coating. Any non-conforming products are reworked.四、清晰上风:不断创新外观防范新时尚水4、 Significant advantage: Leading the new trend of surface treatment高效、性价比最高环保:喷粉线主动地化能力高,可进行持续保持化产地,尽可能行进产地效应。与传统性表面油漆工艺技术相比,纳米银溶液涂装工艺次性涂层厚度检测,可行进产地率 30 - 40% ,且固有守护进程耗能低,增涨耗能约 30%。Efficient and energy-saving: The powder spraying line has a high degree of automation, which can achieve continuous production and greatly improve production efficiency. Compared with traditional painting techniques, powder coating can form a one-time film, which can increase productivity by 30-40%, and the curing process has low energy consumption, reducing energy consumption by about 30%.环保型洁净并用:颗粒状原材料真石漆没有有机相转移催化剂,无甲苯、二甲苯等有害气味发挥,大幅度降低了对症状的净化工程和对使用审计员安康的隐患。此外,喷粉别墅地下室的收受收回管理体系可将未溶解的颗粒状原材料收受收回再使用,大幅度降低真石漆华侈。Environmentally friendly and clean: Powder coating does not contain organic solvents, and there is no volatilization of harmful gases such as toluene and xylene, reducing pollution to the environment and harm to the health of operators. At the same time, the recycling system in the powder spraying room can recycle and reuse the unadsorbed powder, reducing paint waste.铝层包能良好率:两次性破乳板厚会达 50 - 80μm,涂膜附负荷率强、耐灼伤性好,能好用无球铸件,当误采用生存期。其综合管理包能梦想好于传统与现代漆工艺流程,可以知道足各卑劣情況下的采用申请。Excellent coating performance: The one-time film thickness can reach 50-80 μ m, and the coating has strong adhesion and good corrosion resistance, which can effectively protect the workpiece and extend its service life. Its comprehensive performance indicators are superior to traditional painting processes and can meet the requirements of various harsh environments.同用市场规模广:同用于常见塑料和非塑料工件产品,尽管是长安小型零元件仍是中小型机戒系统,都能所经应用程序喷粉线变慢表面应对,知足差距互联网行业的层次性化必须要 。Wide applicability: Suitable for various metal and non-metal workpieces, whether they are small parts or large mechanical equipment, they can be surface treated through powder coating lines to meet the diverse needs of different industries.五、支配场境:多领域普遍性支配5、 Application scenarios: Widely used in multiple fields生活家电售后制造业:墙上、干洗机、变频空调等生活家电售后壳体途经应用程序喷粉处里,不只外表通常看上去雅观,还掌握十隹的抗磨性性和耐耐腐蚀性性,进级有机物道德品质和市场中合作关系力。Home appliance industry: The shells of refrigerators, washing machines, air conditioners and other home appliances are treated with powder coating, which not only has a beautiful appearance, but also has good wear resistance and corrosion resistance, improving product quality and market competitiveness.轿车生产:轿车零机械构件如轮毂、保险服务杠、车辆的框架等包容喷粉的工艺,需加强零机械构件的加固身体,同样知足轿车形象各异化的想法要有。Automotive manufacturing: Automotive components such as wheels, bumpers, and body frames use powder coating technology to enhance their protective performance while meeting the diverse design needs of automotive appearance.家装拍摄:合金家装、辦公餐椅等颠末喷粉外理,内心立体感缜密,色采富饶,且很容易退色、倾斜,最受浪费者爱好者。Furniture manufacturing: Metal furniture, office desks and chairs, etc. are treated with powder coating, resulting in a delicate surface texture, rich colors, and are not easily faded or deformed, which is highly favored by consumers.建造装潢:铝碳素钢断桥窗、幕墙工程、护栏等建造文件喷粉后,掌握杰出人物的阻燃性和装潢性,能有用的驱散自然现象的灼伤,进级建造全员雅观度。Architectural decoration: Aluminum alloy doors, windows, curtain walls, guardrails and other building materials have good weather resistance and decorative properties after powder coating, which can effectively resist the erosion of the natural environment and enhance the overall beauty of the building.喷粉线以它离奇的任务卡人生的道理、快速的原产程序和突出的上风,在制造业外形妥善处理范围有着重中之重地址。拉着一技之长的总是向前走和立名,喷粉线将在太多范围取得调控,为制造业原产的高品质升级实现供给充足乏力撑持。The powder coating line occupies an important position in the field of industrial surface treatment due to its unique working principle, efficient production process, and significant advantages. With the continuous advancement and innovation of technology, powder coating lines will be applied in more fields, providing strong support for the high-quality development of industrial production.

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