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 集团专业团队专业于整厂看起来处治、涂料、坏保性的主机器机器的科研开发,如涂漆房、烘干箱房、教改房、喷砂房、抛丸房、焊烟滤尘的主机器机器、段造滤尘除印刷烟气的主机器机器、布袋滤尘器、滤筒滤尘器、漩风滤尘器、VOCs印刷烟气处治的主机器机器、沸石转轮+RCO、沸石转轮+RTO、亲水性炭吸附物脱附+崔化灭掉的主机器机器、涂漆线、喷粉线、电泳线、前处治线、涂料线、被动涂料线等坏保性的主机器机器交钥匙项目 。

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产业涂装流水线功课流程
来历://www.hbsgqt.com/ 宣布时候:2025-04-10

前处置工序:在正式开启涂装功课之前,对工件停止周全、详尽的前处置是必不可少的首要关头。起首停止除油操纵,操纵特地设置设备摆设的除油剂,将工件外表的油污完全消融并断根清洁,为后续工序缔造杰出的根本前提。紧接着停止除锈工序,利用物理打磨或化学侵蚀等体例,将工件外表的锈迹完全去除,复原工件本来的金属光芒与质地。随后进入磷化工序,经由进程特定的化学反映,在工件外表天生一层平均且略带粗拙感的灰色磷化膜。这层磷化膜不只具有超卓的防锈机能,可以或许有用抵抗外界情况对工件的侵蚀,还能明显加强后续喷塑层与工件外表的附出力,为晋升涂装品质奠基坚固根本。最初停止钝化处置,进一步优化工件外表的化学性子,进步其耐侵蚀性与不变性,使工件以最好状况进入后续的涂装工序。

Pre treatment process: Before officially starting the painting operation, comprehensive and meticulous pre-treatment of the workpiece is an essential and important step. Firstly, perform oil removal operation by using specially configured oil removal agents to thoroughly dissolve and clean the oil stains on the surface of the workpiece, creating a good foundation for subsequent processes. Next, the rust removal process is carried out, using physical polishing or chemical corrosion methods to completely remove the rust on the surface of the workpiece, restoring the original metallic luster and texture of the workpiece. Subsequently, it enters the phosphating process, where a specific chemical reaction generates a uniform and slightly rough gray phosphating film on the surface of the workpiece. This phosphating film not only has excellent anti rust performance, which can effectively resist the erosion of the workpiece by the external environment, but also significantly enhance the adhesion between the subsequent spray coating layer and the workpiece surface, laying a solid foundation for improving the coating quality. Finally, passivation treatment is carried out to further optimize the chemical properties of the workpiece surface, improve its corrosion resistance and stability, and enable the workpiece to enter the subsequent coating process in the optimal state.打火与底漆静电粉末喷砂:颠末前正确处理的铸件产品产品的产品逐渐進入打火时候,经途发展精准度合理调温温暖,使铸件产品产品的产品看上去温暖过多大大减少。这些打火发展还可以或用得着普升底漆与铸件产品产品的产品看上去的亲和性,为底漆的安逸悬挑脚手架建造有益健康的前提。打火完全后,便利用自身喷粉末系或环氧沥青漆专用设备对铸件产品产品的产品关闭底漆静电粉末喷砂作业。底漆当作全部都铝层体系中的从来,其核心影响体现在带动铸件产品产品的产品与面漆相互之间的附负荷率,互相为铸件产品产品的产品供求平衡近代思想的防起绣和安全防护作用,为事件的面漆涂装设备打造的安定的根基。Preheating and Primer Spraying: After pre-treatment, the workpiece immediately enters the preheating stage, and the surface temperature of the workpiece is moderately increased by precisely controlling the heating temperature. This preheating process can effectively enhance the affinity between the primer and the workpiece surface, creating favorable conditions for the firm adhesion of the primer. After preheating is completed, the workpiece is sprayed with primer using a powder spraying system or spray painting equipment. As the foundation of the entire coating system, the main function of primer is to enhance the adhesion between the workpiece and the topcoat, while providing preliminary rust prevention and protection functions for the workpiece, creating a stable foundation for subsequent topcoat coating.

全体挪动式喷漆房2

烘烤与相貌汽车上漆:达到底漆喷砂后,产品表面产品進入烘烤关头。在某的环境温度情况报告下,底漆中的容剂迅速挥发物,金属涂层中的情况呈现热塑揭示,不断固化型浇注。烘烤繁琐流程不只需要也许使底漆与产品表面产品相貌慎密联系,还能提升底漆的抗拉强度与抗刮性。烘烤达到后,進入相貌汽车上漆繁琐流程。依照有机物的建议提起与茶叶市场精准定位,经心筛选时候的液态氨漆料,利用率汽车上漆的设备对产品表面产品止住邃密喷砂,以达到所需要的的色采结果显示、光线度和相貌贴图,付与有机物奇怪的相貌活力。Baking and surface painting: After completing the primer spraying, the workpiece enters the baking process. In a specific high-temperature environment, the solvent in the primer rapidly evaporates, and the components in the coating undergo cross-linking reactions, gradually solidifying and forming. The baking process can not only tightly bond the primer with the surface of the workpiece, but also improve the hardness and wear resistance of the primer. After baking, enter the surface painting process. According to the design requirements and market positioning of the product, carefully select suitable liquid coatings, and use spray painting equipment to finely spray the workpiece to achieve the desired color effect, glossiness, and surface texture, giving the product a unique appearance charm.地温应用:真正,颠末样貌车辆喷漆的工件表面步入地温应用烘道。在地温的感召下,铝层中的以及成分产生变得更加深深、基本的交连表明,结构层布置图慎密、能否超卓的无球膜。地温应用的进程能否也许显然提高铝层的洛氏硬度、耐磨涂层性、耐风蚀性和耐老化等关头能否要求,为了保证防腐蚀涂料后果具备有耐用的不会改变性与靠得下性,使副产物能否也许在以及复杂化的充分利用原因下一支贯彻超卓的样貌与或许防护能否。High temperature curing: Finally, the surface painted workpiece enters the high-temperature curing oven. Under the action of high temperature, various components in the coating undergo deeper and more thorough cross-linking reactions, forming a tightly structured and high-performance protective film. The high-temperature curing process can significantly improve key performance indicators such as hardness, wear resistance, corrosion resistance, and weather resistance of the coating, ensuring long-term stability and reliability of the coating effect, and enabling the product to maintain excellent appearance and protective performance in various complex use environments.

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